Rubber and Sponge Cord

Rubber & Sponge Cord

Rubber and sponge cord, also known as 'rubber rope' or 'sponge rope', serves as a versatile sealing solution when a precise moulded O-ring size is unavailable. Henry Gallacher offers a comprehensive selection of rubber cords crafted from EPDM, neoprene, nitrile, silicone, and Viton® 'A'. Our standard rubber cord diameters range from 1mm to 40mm*, suitable for diverse sectors including automotive, aeronautical, chemical, electrical, environmental, petrochemical, and food and pharmaceutical industries. Custom diameters, coil sizes, rubber compounds, and scarf jointed vulcanised O-rings are available upon request.

Our closed cell sponge cords come in neoprene and silicone variants, each offering distinct benefits. These materials are notably more compressible and flexible than traditional rubber cords, making them ideal for both internal and external applications. Silicone sponge cords are frequently used for high-temperature seals in ovens and doors, electrical seals outdoors, and seals in food processing equipment. Neoprene sponge cords provide effective sealing against gas, liquid, and dust leakage during machinery operation and serve as a practical alternative to foam backer rods.

We can manufacture a wide range of other materials and sizes tailored to your specific requirements. For guidance on selecting the most appropriate cord for your application, please reach out to our technical sales team, who are ready to provide expert advice. Additionally, our chemical compatibility table offers valuable information on material suitability when exposed to various chemicals.

Please explore the links below for detailed information on the available cord types.

Rubber Cord

EPDM Rubber Cord
EPDM Rubber Cord

Produced from a synthetic blend of ethylene, propylene, and a diene comonomer, EPDM offers outstanding resistance to diluted acids, ozone, ageing, and weathering. It is predominantly utilised for external sealing purposes. Temperature range: -50°C to +130°C.

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Neoprene Rubber Cord
Neoprene Rubber Cord

Known for its strength, flexibility, and abrasion resistance, neoprene rubber cord is a versatile sealing material. It performs well against weathering, ozone, ageing, and mild acids, making it suitable for general-purpose sealing. Temperature range: -35°C to +110°C.

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Nitrile Rubber Cord
Nitrile Rubber Cord

Designed to resist petroleum, greases, and oils, nitrile rubber cord is ideal for automotive, gas, and petrochemical sealing tasks. It also offers strong abrasion resistance. Temperature range: -30°C to +120°C.

 

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Silicone Rubber Cord
Silicone Rubber Cord

Available in multiple colours, silicone rubber cord features a non-stick surface and excellent compressibility over a wide temperature range. All variants meet WRAS approval and comply with FDA and EC food contact standards. Temperature range: -40°C to +200°C.
 

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Metal Detectable Rubber Cord
Silicone Rubber Cord - Metal Detectable

This FDA-approved elastomer incorporates additives that enable detection by metal scanning equipment. Metal detectable silicone is widely used in the food sector to help identify contamination. Temperature range: -60°C to +200°C.
 

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Viton® Rubber Cord
Viton® 'A' Rubber Cord

Made from a premium fluoroelastomer, Viton® 'A' rubber cord delivers exceptional resistance to hydrocarbons, organic solvents, petrochemicals, and mineral acids. It is commonly applied in automotive, gas, and petrochemical sealing environments. Temperature range: -20°C to +275°C.

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Sponge Cord

Neoprene Sponge O-Ring Cord
Neoprene Sponge Cord

Crafted from high-quality closed cell sponge rubber, neoprene sponge cord is soft, highly compressible, and easy to shape. It shares the properties of neoprene rubber cord but offers greater pliability. It is widely used for isolating liquids, gases, and air. Temperature range: -40°C to +90°C.
 

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Silicone Sponge Cord
Silicone Sponge Cord

Available in various grades including flame retardant, food-grade approved, and metal detectable options, silicone sponge cord offers excellent compressibility, temperature resistance, and electrical insulation. It is commonly used in food processing and electrical enclosure applications. Temperature range: -40°C to +200°C.

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Alternative Cord

Polyurethane Cord and Tube
Polyurethane Cord & Tube

Offering durability and a low coefficient of friction, polyurethane cord and tube come in various finishes and shore hardness levels. They are often joined to form continuous lengths for power transmission and line shaft conveyor systems. Temperature range: -30°C to +80°C.

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PVC Cord
PVC Cord

Combining strength, chemical resistance, and moderate flexibility, PVC cord is frequently used in textile coverings as Keder cord and in power transmission applications. It complies with EC food contact regulations and is highly durable. Temperature range: -20°C to +65°C.
 

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PTFE Cord
PTFE Cord

Known for its flexibility and outstanding chemical resistance, PTFE cord is widely used in chemical processing industries. Temperature range: -200°C to +200°C.



 

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*Size dependent on material type.

Technical Specification